Engineering company fined after an employee's foot was crushed by a machine

An engineering company was ordered to pay over £11,000 after an employee’s foot was crushed by a poorly-guarded machine.

The incident

The employee was operating a machine when his foot was crushed and trapped by the machine’s ram. He had to be freed by colleagues who were able to support him and release his foot. He had to have his right foot amputated, following the incident, and he also sustained fractures to his remaining toes and cut his head.

The Health and Safety Executive investigation

A Health and Safety Executive investigation revealed that if the machine had been better guarded, the incident would not have happened.

HSE inspector Alec Ryan said:
"This incident was wholly preventable and could have been avoided had the company carried out a suitable and sufficient risk assessment and taken the necessary measures to make the machine safe.

"The machine in question was very powerful and it is wrong that a worker was put at unnecessary risk because safety devices weren't working.

"Incidents of this kind are all too common and it is vital employers prevent access or exposure to dangerous moving parts at all times."

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Source: http://www.hse.gov.uk/press/2013/rnn-se-05713.htm

Manufacturing company facing $369,000 in fines for 26 health and safety violations

A manufacturing company is facing up to $369,000 in fines after being cited by the Occupational Safety and Health Administration with 26 health and safety violations. Workers at the company’s facility were exposed to machine guarding, lead and electrical hazards.

The health and safety violations

The violations include failing to:
- Train workers to recognize electrical hazards
- Identify fire extinguishers
- Provide machine guarding
- Store respirators correctly
- Provide appropriate PPE and require its use.

Nick Walters, OSHA's regional director in Chicago, said: "When an employer is cited for repeat violations, it shows a lack of commitment to protecting the safety and health of workers. OSHA will not tolerate such negligence."

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Source: http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=NEWS_RELEASES&p_id=23724

Worker suffers serious injuries after being dragged into an unguarded machine

A manufacturer was ordered to pay over £40,000 for safety failings, after a worker was dragged into an unguarded machine.

The workplace accident

The worker had been working a nightshift at the company’s factory, when a conveyor belt became jammed. Maintenance workers removed the machine’s guards, as they were unable to fix the fault and this allowed the machine to continue operating. While trying to stop the belt rubbing, the injured worker was pulled into the machine and had to be cut free, suffering a broken arm.

As Health and Safety Executive Inspector Emily Osborne pointed out, the employee’s injuries could have been far worse and the company should not have allowed workers to be put at risk like this.

Manufacturing safety

While only 10% of British employees work in the manufacturing sector, the industry accounts for 25% of all workplace deaths. On average, 31 manufacturing workers die in workplace accidents each year, 4500 workers report major injuries and around 19,500 report less serious injuries.

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Source: http://www.hse.gov.uk/press/2013/rnn-nw-polyflor.htm

Employee pinned to the ground in workplace safety accident

A female worker was injured in a workplace accident when a lifting device fell from the back of a truck and onto her.

The incident 


The incident occurred when a driver was transporting goods to a customer’s premises. An employee of the customer was using a lifting device under the driver’s instructions, when an object began to roll backwards off the truck and pinned the employee to the ground. The employee suffered serious injuries including broken ribs, a fractured skull and spinal injuries.

The court heard that the driver had not received training in the use of the lifting device. The company was fined $60,000 and ordered to pay costs of $7673. Worksafe WA Commissioner Lex McCulloch said that this case should remind companies how important it is to train employees on safe machine operation.

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Source: Safe to Work

Workplace bullying policy could become part of the federal workplace system

Workplace bullying policy could become part of the federal workplace system for the first time, if Workplace Relations Minister Bill Shorten's plan is successful.

Under the plan, bullied workers are allowed to take cases directly to the Fair Work Commission and have them listed within 2 weeks. Fines for bullies could be up to $33,000. Bill Shorten said the move could provide workers and their employers with a more timely and affordable method of resolving workplace bullying matters.

Key changes under the proposal include:

- A national definition of bullying and a national training system would be established.
- An investigation by police or state health and safety regulators would no longer be required before a worker could tackle a conflict.
- Safeguards would be implemented to prevent vexatious claims.

The legal position of an employer

Employers are responsible for helping to prevent bullying and harassing behaviour in the workplace. It is in their interests to make it clear to everyone that such behaviour will not be tolerated. The costs to the business may include poor employee relations, low morale, inefficiency and potentially the loss of staff. Training all staff about the standards of behaviour expected can make it easier for all individuals to be fully aware of their responsibilities to others.

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Source: The Herald Sun

Worker receives compensation for mental health problems following workplace death of colleague

A cold storage company was ordered to pay over $325,000 in compensation to a worker who suffered post-traumatic stress disorder and depression after the death of a colleague.

The fatal accident occurred when the worker was driving a loaded forklift at a factory and a co-worker walked in front of it, and pallets loaded on the forklift fell on him.

WorkSafe argued in the County Court that the company’s negligence was to blame for the incident. An investigation found that the company did not have an adequate traffic management system at the time.

The company was ordered to pay $326,047 for medical expenses, past losses and another year of future loss, including superannuation.

Source: Hobsons Bay Weekly

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Workplace safety breaches by manufacturing company led to workplace death

A textile manufacturer was ordered to pay over £115,000 for workplace safety breaches that led to the death of a worker.

The deceased, a 61-year-old forklift truck operator, was crushed and killed by a falling stack of rag bales. The workplace accident occurred at the firm’s warehouse, when the top two bales, which weighed more than 300kg, struck the worker on the head.

An investigation by the Health and Safety Executive found that the manufacturing company had stacked the rag bales unsafely and had failed to put effective measures in place to control the pedestrian activities around the warehouse.

Health and Safety Exectuive inspector Geoff Fletcher said:
"This tragic incident could have been avoided had [the company] taken its duty of care toward its employees sufficiently seriously. The sad consequence of the company's failures is an unnecessary loss of life and the devastating impact this has had on [the worker’s] partner, family and friends.”

Source: http://www.hse.gov.uk/press/2013/rnn-yh-3713.htm

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Electrical safety hazards lead to $65,000 fine for construction contracting company

A construction and services contracting company was fined $65,000 and ordered to pay nearly $8000 in costs following an incident in which a street light came too close to high-voltage power lines.

The company was contracted to install two assembled streetlights. A crane was hoisting one of the streetlights into place, and the operator believed the power line was not in service. However the power line was live and the streetlight swung too close, causing a flashover.

The electricity travelled through the streetlight and the crane before entering the earth, causing one of the crane’s tyres to blow out. The incident caused damage to pipework. Fortunately there were no injuries, however there was a high potential for serious injury or death from electrocution or explosion.

The company had failed to perform an adequate pre-job onsite inspection, and they did not test the line before starting work or adhere to safe working distances. The company pleaded guilty to failing to provide a safe workplace.

WorkSafe WA Commissioner Lex McCulloch said: “Working in the vicinity of power lines is extremely hazardous, and it is vital that every possible measure is taken to ensure the safety of the job, especially in ensuring that everyone on the site is fully briefed on the issues.”

For more information on this workplace safety news, visit: Department of Commerce - WA

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$460,000 in proposed penalties for company that exposed workers to lead

A company is facing nearly $460,000 in penalties from the Occupational Safety and Health Administration, after being cited with 38 alleged violations. The violations, including 14 willful and 11 repeat, were found at bridge work sites, where workers were exposed to lead and other safety and health hazards while performing abrasive blasting and repainting projects.

MaryAnn Garrahan, OSHA regional administrator said:
"Employers have a legal responsibility to provide workers with safe and healthful workplaces. Anything less is unacceptable."

The willful violations include failing to properly protect workers from exposure to lead and failing to provide fall protection.

The repeat violations include:
• A lack of warning signs posted in lead work areas
• Failing to provide medical evaluations and fit tests for respirator users
• Failing to notify employees of the results of lead monitoring

Eleven serious violations were cited for:
• Allowing workers to have and/or consume food in the area where lead exposure was above the permissible level
• Not ensuring workers wore respirators while blasting with glass media or when exposed to lead in excess of permissible limits.
• Failing to provide personal protective equipment for workers when blasting

Source: The Occupational Safety and Health Administration

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Mining giant convicted over worker's death

A mining giant has been found guilty of failing to protect the safety of a worker who was crushed to death by a scissor lift in a workshop.

The court found that the mining company had failed to provide instruction and supervision, and had failed to implement and enforce a suitable job hazard assessment, which led to the worker’s death in 2008. The company faces penalties of up to $400,000, with sentencing scheduled for March 19.

In early 2009, the company had its fifth fatality in nine months at its iron ore operations in a WA region and was forced to acknowledge change was needed.

“Of course, no fatality is ever acceptable, and senior management took that commitment extremely seriously and made a number of improvements across the business in this regard” The company commented in a statement.

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Source: The West Australian

Workers injured in wall collapse at building site

Two men in their twenties were hospitalised last week, after a wall collapsed onto them at a building site.

The men were working to smooth off concrete on the wall when a rock supported by the wall collapsed. The Metropolitan Fire Brigade attended the accident and had to winch one of the men out of the rubble using a crane. One of the workers suffered an injured hip, while the other worker suffered an injured wrist.

WorkSafe Victoria issued a prohibition notice on the site, preventing any further work until an engineer assessed the site.

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Source: The Age

Studies show up to half of all heavy-truck drivers suffer from sleep apnoea

An inquest has heard that up to half of all heavy-truck drivers suffer from sleep apnoea, a condition blamed for causing a Victorian truckie to fall asleep at the wheel before a fatal head-on collision.

The 52-year-old truck driver was diagnosed with severe obstructive sleep apnoea after the collision. He pleaded guilty to negligent driving causing death and was given a suspended 10-month jail sentence.

Royal Prince Alfred Hospital sleep specialist Anup Desai said that the disorder was prevalent but under-reported, and even though GPs detected symptoms, they didn't necessarily refer truck drivers for further assessment and diagnosis by a sleep specialist.

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Source: The Australian

Worker killed after being crushed by one-tonne steel beam

A 32-year-old man has died after being crushed by a one-tonne steel beam at a tip.

The man was pile driving at the site of the tip's new waste transfer station. He left an excavator to direct a steel beam into a hole.

"The beam has started to swing uncontrollably in the air, it's hit him on the head as it has swung around. It has then actually come away from the excavator and rolled onto his chest” Inspector Glen Woolley said.

Other workers tried to administer first aid but the man died a short time later in hospital. Unions Tasmania says the death can only be described as an absolute tragedy.

"We've been to meet representatives of the minister and Workplace Standards Tasmania on numerous occasions, voicing concerns about health and safety in the construction industry” Spokesman Kevin Harkins said.

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Source: ABC News

Electrical apprentice suffers electric shock at building site

An electrical apprentice suffered an electric shock at an apartment site in Canberra last week.

Early investigations suggested the fourth-year apprentice was working alone on a platform ladder and was shocked by a live circuit that she believed had been switched off.

"It's supposed to be turned off and when it is, it should be tagged so that no one else turns it back on" said Work Safety Commissioner Mark McCabe.

The government's inquiry into health and safety laws on ACT building sites found the ACT had the worst record for construction site safety in Australia with one in every 40 workers expected to sustain a serious injury on the job each year.

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Source: The Canberra Times

OSHA inspection leads to fine for company that exposed workers to ammonia

The Occupational Safety and Health Administration cited a company that produces pasta with 12 safety violations following a complaint inspection alleging workers were exposed to ammonia. Proposed fines total $54,000.

Eight serious violations were cited for deficiencies in the company's ammonia refrigeration process. These included a lack of written standard operating procedures for the ammonia refrigeration process, no emergency action plan and failing to perform inspections and tests on process equipment.

Three additional serious violations involve failing to develop, implement and train employees in hazard communication, provide an emergency eyewash station and provide material data safety sheets for hazardous chemicals present in the workplace.

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Source: http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=NEWS_RELEASES&p_id=23556

Up to $650,000 fine faced by firm after a worker died in gas explosion

A business has been charged over a gas explosion that killed a 24-year-old tradesman.

The refrigeration mechanic was killed instantly when his work van exploded in the driveway of his home. He had pressurised flammable gas cylinders in his vehicle when the accident happened.

The Northern Territory Work Health Authority alleges the company was in breach of an employer's general statutory duty of care. The charge has been laid under provisions of the Workplace Health and Safety Act that was in force at the time of the accident.

The maximum penalty for the charge is $650,000.

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Source: http://www.abc.net.au/news/2013-01-15/gas-explosion-company-charged-paddy-bird-dies/4466112?section=nt

Employee injured after being flipped around a rotating roller

A fabric firm has been fined after an employee was badly injured when he was flipped around a large rotating roller.

The 39-year-old was trying to straighten a crease on a roll of fabric as it was being wound up when his clothes became caught in the mechanism. He was dragged around the roller three times, suffering cracked ribs and bruising to the side of his body.

There were no guards on the machine to prevent workers from accessing dangerous moving parts, and the emergency stop button nearest to where the employee was working was defective. The company had carried out an assessment which identified the risk of workers' clothes becoming entangled as a hazard, but it failed to act on this.

The company was fined £6,000 and ordered to pay £3,600 in prosecution costs.

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Source: http://www.hse.gov.uk/press/2013/rnn-nw-flameproofingsltd.htm

Two companies fined for exposing workers to asbestos

Workers were exposed to dangerous asbestos fibres following a catalogue of errors by an engineering company and a building firm during a demolition and refurbishment project.

The project was badly managed, with untrained staff put in charge of the operation, and was underpinned by inadequate surveys for the presence of asbestos and poor planning throughout.

The engineering firm contracted the construction company to renovate a building. The engineering firm had two asbestos management surveys for the site, which, although later deemed to be inadequate, identified the presence of asbestos material. Despite this, work was allowed to begin in the building.

The building company failed to appoint a competent Construction, Design and Management co-ordinator and principal contractor to plan and manage the construction work. They also failed to provide a proper assessment of the presence of asbestos and its condition in the building before work started.

The building company was fined a total of £16,000 and ordered to pay £3,287 in costs, and the engineering firm was fined £8,000 with costs of £2,000.

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Source: http://www.hse.gov.uk/press/2013/rnn-w-wallcolmonoyoaktree.htm

$87,010 in fines proposed for roofing company that failed to provide fall protection

The Occupational Safety and Health Administration has cited a roofing company with seven safety violations following two separate inspections for failing to provide and ensure workers use proper fall protection while conducting roof work on a multicomplex apartment building. Proposed fines from both inspections total $87,010.

"When working from heights, such as roofs, ladders and scaffolds, employers must plan projects to ensure that the job is done safely, provide the proper equipment and train workers," said Kathy Webb, OSHA's area director in Aurora.

The repeat and wilful violations were for failing to provide fall protection. Five serious violations were cited for overloading and improperly using an aerial lift and failing to provide proper lanyard tie offs to workers in the aerial lift. The company was also cited for exposing workers to electrical shock by failing to provide proper ground fault protection and using a ladder that did not extend 3 feet above the landing surface.

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Source: http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=NEWS_RELEASES&p_id=23496

Worker's serious injuries lead to £7,000 fine for labels company

A labels company has been fined for a safety breach after a worker sustained a serious hand injury when it was caught between two contra rotating rollers on a working machine.

The employee severed the first finger of his right hand to the second knuckle and broke his middle finger in the incident.

He was attempting to clean a coating roller on a finishing machine, and had removed the roller several times to make adjustments and clean away dried on primer. He then tried to brush off the dried primer from the roller while it was in situ on the working machine, but his right hand was caught and pulled between two rollers.

An investigation by the Health and Safety Executive established that the machine was missing suitable guarding, and had been for some time. Had a guard been fitted the incident would have been avoided.

The company was fined £7,000 and ordered to pay £5,637 in costs after pleading guilty.

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Source: http://www.hse.gov.uk/press/2013/rnn-se-00313.htm?eban=rss-